ARTICLE

SFP28 Cage for 25G Ethernet: Design and Selection Guide

25 Gigabit Ethernet is the workhorse of the modern leaf layer. It is the rate most new server NICs ship at, it is the building block of 100G (4 × 25G), and it is what 5G fronthaul runs on. If you are designing a switch, a NIC, or a network appliance with SFP28 ports, the cage is the component that decides whether those ports perform.

The good news: an SFP28 cage is mechanically the same animal as an SFP+ cage. The MSAs were designed for that. The bad news: mechanically compatible does not mean electrically equivalent, and 25G is the rate where the difference starts to show.

This guide covers what to check — mechanical reuse, signal integrity, thermal, EMI, and port density — when you specify an SFP28 cage. For the broader "which cage for which rate" question, see SFP vs SFP+ vs SFP28; this article goes deeper on the 25G case.

1. What SFP28 actually is

SFP28 is the 25G member of the SFP family: one electrical lane at 25.78125 GBd, NRZ signalling. The relevant IEEE standard is 802.3by, which defines 25GBASE-CR and 25GBASE-CR-S (twinax copper, DAC), 25GBASE-KR (backplane), 25GBASE-SR (multimode fibre), and the 25GBASE-LR/ER variants came through the same family of work.

The important structural facts:

  • 25G is one lane, not four. 100G is 4 × 25G, which is why a QSFP28 port breaks out to four SFP28 ports so cleanly.
  • SFP28 modules are mechanically interchangeable with SFP and SFP+. Same shell, same latch, same 20-position host connector interface. A 25G module will physically insert into a 10G cage.
  • The host connector and cage must be specified for the higher rate. The SFP+ MSA (SFF-8431 electrical) was written for 10G; SFP28 requires the host interface to behave to roughly 12.9 GHz — the Nyquist frequency of a 25.78125 GBd NRZ signal — and typically a bit beyond, to 14 GHz or so, to cover the harmonics that matter for eye closure.

That third point is the whole article, really. The mechanical interchangeability is a feature for operations teams and a trap for hardware teams.

2. Mechanical: yes, you can reuse the footprint — with conditions

If you have an existing 10G SFP+ design, the SFP28 cage will drop into the same PCB land pattern and the same faceplate cutout. That is by design. What you must confirm before reusing:

Item What to verify
Land pattern Usually identical to SFP+; confirm against the new cage's datasheet, do not assume
Faceplate cutout Usually identical; confirm the bezel gasket interface is the same
Host connector pin count 20-position, same as SFP+
Cage height / depth Same envelope; check heatsink clearance if you add fins
Latch and pull-tab geometry MSA-defined; any SFP28 module must work in any SFP28 cage
Light pipe Same aperture; confirm the LED geometry on your board still lines up

 

The condition: reusing the footprint is fine; reusing the part number is a decision that needs data. A cage that was characterised to 10 GHz may or may not be characterised to 14 GHz. Ask for the S-parameter model and the compliance report at 25.78125 GBd.

3. Signal integrity: the parameters that matter at 25G

At 10G NRZ, the cage-plus-host-connector assembly was a modest part of the channel budget. At 25G NRZ, it is a meaningful discontinuity. Design targets you should be holding the supplier to (typical industry practice — always check against your SERDES vendor's budget):

Parameter Typical design target Why
Mated insertion loss @ 12.89 GHz ≤ ~1.0–1.5 dB Directly eats the channel IL budget
Return loss @ 12.89 GHz ≥ ~10–12 dB Reflections close the eye
Differential-to-differential near-end crosstalk ≥ ~25–30 dB Adjacent ports in a ganged cage couple
Differential-to-differential far-end crosstalk ≥ ~25–30 dB Same, at the far end
Within-pair skew Held to a few ps 25G UI is ~38.7 ps; skew is a real fraction of that
Common-mode conversion Low and flat Common-mode noise becomes EMI


What to actually ask for:

  1. Touchstone S-parameters (.s4p or .sNp) of cage + host connector + paddle card, measured, not simulated-only.
  2. Model-to-measurement correlation data. A model nobody has checked against a VNA is a marketing artifact.
  3. A compliance report at 25.78125 GBd — not "tested to 10G, extrapolated to 25G."
  4. The recommended paddle-card stack-up and trace geometry. This is where most 25G designs actually go wrong. The paddle card is a controlled-impedance structure and it is usually the vendor's reference design; deviating from it without re-simulation is how you end up with a port that links but has no margin.

Paddle card note: most SFP28 cages are supplied with, or designed against, a specific paddle-card design. The paddle card carries the 25G differential pairs from the host connector to the host PCB. Its stack-up, trace width, spacing, reference planes and length are all part of the channel. Treat it as part of the cage, not as a separate mechanical detail.

4. Thermal: 1.5 W is the number, but 48 ports is the problem

SFP28 module power, by type:

Module Typical power
25GBASE-SR SFP28 1.5 W (Class 2)
25GBASE-LR SFP28 ~1.5–2.0 W
25GBASE-ER SFP28 ~2.0–2.5 W
25G DAC (passive) ~0.1–0.5 W (host-side only; no optics)
25G AOC ~1.0–1.5 W per end


Against SFP+ SR at ~1 W, that is a 50% increase in per-port heat at the same faceplate density. In a 48-port 1U chassis it is the difference between 48 W and 72 W coming off the cage bank — before you count the ASIC.

Cage-level thermal decisions:

  • Gap pad / thermal interface material between the module top and the cage inner wall. This is the cheapest and most effective intervention. Watch the compression set; a pad that bottoms out over the product life stops working.
  • Heatsink options. Standard SR modules at 1.5 W usually do not need a heatsink in a well-designed 1U. LR and ER modules, and any design at high inlet temperature, often do. Cage designs that accept a "riding heatsink" — a finned block that sits on the module and is retained by the cage — are the usual answer.
  • Airflow. Confirm the direction (port-side intake vs exhaust) and the inlet temperature class (ASHRAE A1–A4). At A3/A4 inlet temperatures, a 1.5 W port is a different design problem.
  • Measure with DOM. SFF-8472 digital diagnostics give you the module's internal temperature over I2C. Log it during thermal validation; it is free and it is ground truth.

For the full treatment, see SFP Cage Thermal Management.

5. EMI: higher frequency means a leakier cage

A 25G NRZ signal has energy at 12.9 GHz and above. RF leakage through the cage-to-bezel and module-to-cage interfaces is more efficient at 12.9 GHz than it is at 5 GHz. The practical consequences:

  • EMI spring fingers or an integrated gasket at the bezel interface are effectively mandatory for 25G, not optional.
  • Dust/EMI plugs in unpopulated ports. An empty SFP28 port is a slot antenna. This is the single most common cause of a first-pass emissions failure on a new switch.
  • Cage-to-chassis bonding. The cage must be at chassis ground at RF, not just at DC. Multiple grounding tabs, short paths, and good contact with the bezel or chassis rail.
  • Light pipe EMI. A plastic light pipe through the front of the cage is an aperture. Use a metallised or shielded light pipe assembly, or route the light through a waveguide-below-cutoff aperture.

For a full treatment of the options, see SFP Cage EMI Shielding.

6. Where SFP28 gets used — and what that implies for the cage

Top-of-rack (ToR) / leaf switch. 25G to the servers, 100G to the spine. 48 × SFP28 in 1U plus 6–8 × QSFP28 uplinks is the archetypal configuration. Implication: belly-to-belly or 1×6 ganged cages, EMI-tight, with thermal headroom for 1.5 W on every port.

100G breakout. One QSFP28 port on the switch, four SFP28 ports on the servers, via a breakout DAC or AOC. Implication: mechanical and latch robustness matters more than anything, because breakout cables get pulled and re-seated far more often than structured cabling.

Server NICs. 25G SFP28 on the NIC, often 2 ports. Implication: low-profile cages, and often a cage designed to fit under a PCIe bracket with tight airflow.

5G fronthaul (eCPRI). 25G SFP28 between radio units and baseband, frequently industrial temperature range and often outdoor-adjacent. Implication: industrial-temperature cages (−40 to +85 °C), corrosion-resistant plating, and EMI plugs because the far end is a tower.

Storage and appliances. Mixed 10G/25G, often 1×1 or 1×2 cages. Implication: cost sensitivity, and the temptation to reuse a 10G cage — resist it unless you have the 25G data.

7. Form factors: 1×1 through belly-to-belly

Configuration Typical use Notes
1×1 NICs, appliances, media converters Easiest thermal and EMI case
1×2 Dual-port NICs, small switches Still easy
1×4 24–32 port switches Ganged, shared bezel cutout
1×6 48-port 1U switches The data-center default
Belly-to-belly (2×6, 2×4) 48–54 ports in 1U Hardest thermal case; needs airflow design


Ganged cages improve EMI (no gap between ports at the bezel) and speed assembly, but they concentrate heat: the middle ports of a ganged assembly have neighbours on both sides. Model it.

See SFP Cage Port Configuration for a detailed look at the trade-offs.

8. Press-fit vs solder tail for SFP28

The same arguments that apply at 10G apply here, with one addition:

  • Press-fit is preferred for high-reliability and for boards that see multiple reflow cycles (paddle-card rework, second-side assembly). It also gives a stronger mechanical connection for the heavier 25G cable assemblies. See Press-Fit SFP Cage.
  • Solder tail is lower cost and fine for 1×1 designs and for products that will never be reworked.
  • The addition at 25G: signal integrity. Press-fit tails add a small but real discontinuity at the via. If you are tight on IL budget, ask the vendor for the press-fit and solder-tail S-parameters and compare.

SFP28 cage selection checklist

# Check Target
1 Rate compliance Explicit 25.78125 GBd compliance report
2 S-parameters Measured .sNp to ≥ 14 GHz
3 IL @ 12.89 GHz ≤ ~1.0–1.5 dB
4 RL @ 12.89 GHz ≥ ~10–12 dB
5 Crosstalk ≥ ~25–30 dB port-to-port in ganged cages
6 Paddle card reference design Provided, with stack-up
7 Thermal Gap pad specified; heatsink option if ≥ 1.5 W/port
8 EMI Spring fingers + EMI plugs for empty ports
9 Temperature range Commercial 0–70 °C or industrial −40 to +85 °C
10 Mounting Press-fit or solder tail, with SI data for both
11 Latch MSA-compliant retention force
12 Light pipe EMI-tight, aligned to your LED

FAQ

Can I put a 25G SFP28 module in my existing 10G SFP+ cage?
Physically yes. Whether it performs depends on the cage's host connector and paddle card. Get the supplier's 25G compliance report before assuming.
Does SFP28 need a different PCB footprint?
Usually no — SFP28 cages are designed to be footprint-compatible with SFP+. Always confirm against the specific part's datasheet.
Do all SFP28 ports need heatsinks?
No. 25G SR at 1.5 W in a well-cooled 1U typically does not. LR/ER, high inlet temperatures, and fully populated ganged cages usually do.
What's the biggest risk in a first 25G design?
Assuming SFP+ performance data applies. The second biggest is deviating from the vendor's paddle-card reference design without re-simulating.
Is 25G being replaced by 50G?
50G (SFP56, PAM4) exists and is used, but 25G remains the dominant server access rate and the building block of 100G. 50G PAM4 cages are a different specification; do not mix them up.
VITALCONN supplies SFP28 cages in 1×1, 1×2, 1×4 and 1×6 configurations, with press-fit and solder-tail mounting, EMI spring fingers, integrated light pipes and optional heatsinks, in commercial and industrial temperature ranges.
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